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Panela

 

Manufacturing Panela

 

Figure 1

Figure 2

Figure 3

Raw cane sugar is boiled in copper pans and the water content is progressively evaporated. This process is carried out by scooping the boiling juice from one copper pan to another until the liquid starts to go hard. Panela blocks are moulded by hand.
     

 In South America, particularly in the north (Colombia, Panama, Ecuador, and so on), a crusher is used, which may be powered by diesel motors to extract the juice from the sugar cane. The sugar boiler uses strips of bark of a tropical plant, a species of Triumjetta, made into a sort of mop, to swirl the boiling juice so that the crud keeps moving toward the centre , where he then picks it up with his long-handled strainer. The mop has the innate property of causing nonsugar materials to coagulate and, hence, is a clarifying agent. 
  

As the juice is boiled down, the boiler with a long handled dipper (Fig. 1) moves it to the next copper vat by pouring it through a strainer made of fibre such as is used in making burlap bags. Under this vat there is also a fireplace fed with bagasse (or the crushed cane fibres) . The skimming process continues, and the juice again, in a more concentrated form, is moved to the next open copper vat. As the juice approaches the point of crystallization , the sugar boiler keeps testing it just as a good candymaker tests the product. Much skill is required at this point. If the juice is taken out too soon, it will not crystallize; if too late, it will have scorched. At just the right point, the nearly dry but coarse crystals of sucrose are moulded into panela loaves (Figs. 2 and Fig 3) and are ready for market.


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